Wheel-Type Mobile Crushing and Screening Plant

  • Direct Highway Transportability: Unlike crawler units that need low-bed trailers, this wheel-type plant can be towed directly by a standard tractor head on public roads. This drastically cuts logistics costs and allows for rapid relocation between distant job sites.

  • Superior Product Shape:Delivers not just size reduction but excellent particle shaping (cubic output), producing high-value aggregates that meet strict construction standards.

  • Plug-and-Play Operation: The integrated design eliminates the need for complex civil engineering. There is no need for concrete foundations or steel structures; simply level the ground, unfold the conveyors, and start production immediately.

  • Robust Chassis for Heavy Loads: Built on a reinforced heavy-duty chassis with a specialized suspension system, the unit maintains stability under full load. It is designed to withstand the harsh vibrations of continuous crushing operations while ensuring safety during transit.

1. Product Overview

The Wheel-Type Mobile Crushing and Screening Station is a versatile, high-efficiency solution designed for dynamic aggregate production and mining environments. Built on a robust tire-driven chassis, this mobile plant combines feeding, crushing, screening, and conveying systems into a single, streamlined unit. Its primary advantage lies in its superior mobility, enabling operators to relocate the entire production line directly to the material source—whether it’s a quarry face, a mining site, or an urban construction waste recycling center. This “crush-on-site” capability drastically reduces logistics expenses and ensures rapid project deployment.

2. Detailed Description

At the heart of this mobile unit is a highly adaptable modular configuration. Unlike fixed plants, our wheel-type station allows for flexible equipment matching based on specific material hardness and output requirements. Clients can choose from primary jaw crushers for coarse reduction, cone crushers for medium-fine crushing of hard rocks, or impact crushers for shaping soft stones and recycling construction waste. This versatility ensures optimal particle shape and gradation for diverse aggregate standards.

The chassis engineering is designed for rugged terrain adaptability. Featuring a high-strength steel frame and a heavy-duty axle suspension system, the unit offers excellent shock absorption and stability during transit and operation. Its compact turning radius and tire-driven mobility allow it to navigate steep slopes and narrow paths within mining sites, reaching areas that track-type units might struggle with. Furthermore, the entire plant complies with standard road transport dimensions, facilitating easy transfer between different project sites without the need for disassembly.

Operationally, the plant is equipped with an integrated PLC intelligent control system. This centralized dashboard allows operators to monitor motor loads, oil temperatures, and production rates in real-time, ensuring safety and efficiency. The hydraulic folding conveyors not only save space during transportation but also allow for rapid setup—typically ready for production within 30 minutes of arrival. Additionally, optional dust suppression sprays and noise reduction enclosures are available to meet strict environmental regulations in urban or sensitive areas.

3. Why Choose Us

  • Superior Mobility & Quick Relocation : Built on a robust tire-driven chassis, the unit features a compact turning radius and high ground clearance. Unlike crawler-type units that require low-bed trailers for long-distance transport, this wheel-type plant can be towed directly by a standard tractor head on highways. This allows for rapid relocation between different job sites (e.g., from a quarry to an urban construction site) without complex disassembly or expensive logistics.

  • Significant Cost Reduction: The “Crush-on-Site” capability is the biggest economic advantage. By moving the crusher directly to the material source, you eliminate the need for trucking raw materials over long distances to a fixed plant. This drastically cuts fuel costs, driver wages, and road maintenance fees associated with material transportation, often saving 30%-50% of total logistics expenses.

  • Flexible Modular Configuration: Versatility is key. The screening and crushing modules are designed to be interchangeable. Depending on your raw material hardness (granite, limestone, or recycling waste), you can easily swap between Jaw Crushers, Cone Crushers, or Impact Crushers. Similarly, the vibrating screen decks can be adjusted or replaced to produce different aggregate sizes (e.g., 0-5mm, 5-10mm, 10-20mm) to meet specific market demands.

  • Integrated Power & Intelligent Control: The unit comes as a complete, self-contained system. It typically features an integrated diesel generator set (or dual-power option: diesel/electric) to power all components independently, removing the reliance on unstable external grid power in remote areas. Furthermore, the centralized PLC control system allows one operator to monitor and control the entire production line, ensuring safety and optimizing efficiency with real-time data feedback.

4. Specifications & Technical Data

Parameter Specification
Chassis Type Wheel-Type (Tire)
Max Feed Size ≤ 800 mm
Production Capacity 85 – 650 t/h
Primary Crusher Jaw / Cone / Impact Crusher (Optional)
Discharge Size Adjustable 50 – 225 mm
Transport Length 12,600 – 15,200 mm
Transport Width 2,600 – 2,900 mm
Transport Height 3,870 – 4,500 mm
Machine Weight 39 – 65 t
Power System Diesel-Electric Hybrid
Control System PLC Intelligent Control
Application Granite, Basalt, Construction Waste, etc.

 

 

 

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