Heavy-Duty Disc Feeder

  • Precise Volumetric Feeding: Continuous and highly uniform material discharge for optimized downstream processing.

  • High-Torque Drive System: Equipped with an integrated industrial motor and a heavy-duty reducer gearbox for reliable torque transmission under load.

  • Superior Handling of Cohesive Materials: Ideal for wet, fine-grained, or sticky materials that typically bridge or clog alternative feeders.

  • Robust Load-Bearing Design: Engineered to withstand massive material head loads directly beneath large storage silos and hoppers.

1. Product Overview

The Heavy-Duty Disc Feeder is a premier volumetric feeding solution engineered for the uniform and controlled extraction of granular and powdery materials. Widely utilized in mining, metallurgy, cement, and chemical processing lines, this equipment sits directly under storage bins to regulate the feed to conveyors, mills, or crushers. It handles challenging, sticky, or moist materials—such as iron ore concentrates, coal dust, limestone, and clay—ensuring an uninterrupted production flow where traditional vibratory or belt feeders often fail.

2. Detailed Description

This equipment utilizes a horizontally revolving disc powered by a vertically configured, heavy-duty gear drive assembly. Material drops from the upper hopper onto the center of the rotating disc, forming a natural material stack. As the disc revolves, an adjustable scraper blade shears the material off the edge of the disc at a controlled rate, routing it directly to the next process. The entirely enclosed drive mechanism features premium oil-bath lubrication to protect internal gears from abrasive dust and fine contaminants. Additionally, operators can easily recalibrate the feed rate on-the-fly by either adjusting the height of the discharge gate, varying the scraper blade angle, or integrating a variable frequency drive to alter rotation speeds.

3. Why Choose Us

  • Clog-Free Silo Discharge: The continuous shearing action of the revolving disc continuously breaks up material bridging, completely eliminating flow blockages from wet or fine materials.

  • Extended Gearbox Lifespan: Built with high-strength alloy forged gears and heavy-duty spherical bearings inside an impact-resistant cast housing, minimizing critical drivetrain failures.

  • Unmatched Material Control: The combination of mechanical scraper adjustments and precise digital variable frequency control allows for highly accurate volumetric dosing, maximizing plant efficiency.

4. Specifications & Technical Data

Technical Parameter Specification Detail
Disc Diameter 1,000 – 3,000 mm
Max Material Size ≤ 50 mm
Feeding Capacity 5 – 350 t/h
Motor Power 5.5 – 55 kW
Disc Rotational Speed 2 – 8 rpm
Control Method VFD / Variable Frequency Speed Control
Drive Configuration Heavy-Duty Enclosed Gearbox Reducer
Operating Environment Continuous 24/7 Industrial Duty
Total Equipment Weight 2.5 – 18 Tons

For Immediate Assistance, Please Contact us Now!

hot-sale product

For Immediate Assistance, Please Contact us Now!