Roller Screen

  • High Moisture Tolerance: Exceptional performance when handling wet, sticky, or clay-heavy materials without screen blinding or clogging.

  • Low Structural Vibration: Operates via smooth, rotary mechanical motion instead of harsh high-frequency vibration, protecting surrounding facility frameworks.

  • Modular Multi-Axis Drive: Features independent motor-reducer drives per roller axis, ensuring continuous operation and simplified maintenance layout.

  • Efficient Pre-Screening: Rapidly separates undersized natural fines from bulk run-of-mine materials to optimize downstream crushing circuits.

1. Product Overview

The Industrial Roller Screen (also known as a Roller Grizzly or Disc Screen) is a highly efficient, non-vibrating classification solution engineered for the heavy-duty sizing and scalping of moist, cohesive, or oversized bulk solids. Widely deployed in coal preparation plants, power generation facilities, mining operations, and cement processing lines, this equipment regulates raw material flows before primary or secondary crushing stages. By utilizing a series of continuously rotating shafts, it effortlessly handles materials like wet coal, clay-laden iron ore, and limestone that would quickly blind or fail on traditional vibratory screening equipment.

2. Detailed Description

This equipment consists of a robust, sloped rectangular housing containing multiple parallel roller shafts arranged in a stepped configuration. Each shaft is outfitted with precisely spaced discs or polygonal profiles and driven by an individual side-mounted motor and reducer assembly. As the raw material enters from the high-end inlet, the forward-rotating rollers fluidize the material bed, cascading the bulk load downhill. Smaller fine particles fall cleanly through the constant geometric gaps between adjacent rollers, while oversized rocks, frozen coal lumps, or debris are driven forward and smoothly discharged out of the end. This design provides an inherently self-cleaning mechanism, as the rotational shearing motion breaks material bonds and prevents packing.

3. Why Choose Us

  • Absolute Clog-Free Performance: Continuous active roller rotation and high-torque shearing ensure completely uninterrupted material flow, even when processing sticky minerals with over 15% moisture content.

  • Minimized Structural Infrastructure Wear: Operating purely through mechanical rotation eliminates the heavy dynamic stress and weld fatigue typical of large vibratory screens, drastically reducing plant structural reinforcement costs.

  • Smart Redundant Drivetrain: The independent multi-motor axis layout guarantees that if one motor requires service, the rest of the rollers continue moving material, completely eliminating catastrophic single-point plant shutdowns.

4. Specifications & Technical Data

Technical Parameter Specification Detail
Screening Principle Stepped Rotary Roller Displacement
Number of Roller Shafts 8 – 18 Shafts (Customizable)
Roller Width Range 1,000 – 3,000 mm
Processing Capacity 100 – 1,500 t/h
Separation Gap Range 10 – 150 mm
Motor Power per Axis 1.5 – 5.5 kW (Multi-motor configuration)
Installation Incline Angle 10° – 20° (Downslope fixed)
Applicable Material Moisture Up to 18%
Total Equipment Weight 4.5 – 35 Tons

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