Double-Toothed Roller Crusher

  • Low Over-crushing Rate: Special toothed roller design realizes targeted splitting crushing, producing few fine powders and maximizing finished product utilization rate.

  • Stable & Eco-friendly Operation: It runs smoothly with low vibration, low dust, low noise and low energy consumption, meeting modern environmental production standards.

  • Easy Maintenance:Simple structure with high-strength wear-resistant roller teeth. Wearing parts are easy to replace, greatly reducing maintenance costs.

  • Uniform & Adjustable Discharge:The roller gap is precisely adjustable to ensure uniform particle size and well-graded output for various production conditions.

1. Product Overview

The double toothed roll crusher is an efficient and energy-saving compression crushing machine. It crushes materials through grabbing, squeezing and shearing force generated by two counter-rotating toothed rollers. Featuring simple structure, low over-crushing rate, uniform output, low dust and low noise, it is widely used for primary and secondary crushing of brittle and medium-soft materials in coal, aggregate, mining, building materials and solid waste recycling industries.

2. Detailed Description

  • Driven by motors, the two toothed rollers rotate oppositely. Materials are grabbed, squeezed, sheared and split by roller teeth. The final particle size can be precisely controlled by adjusting roller gap. Finished materials are discharged smoothly with uniform granularity and minimal fine powder.
  • With passive yielding and buffer function, the rollers can automatically retract when encountering unbreakable objects, protecting key components and reducing failure rate.

3. Why Choose Us

  • Large feeding size, uniform and adjustable output: Crushing by shear and extrusion of toothed rollers, it supports large feeding size. The output size can be precisely controlled by adjusting roller gap with little over-crushing.

  • Suitable for wet & sticky materials, anti-blocking design: Special tooth structure prevents material adhesion. It handles coal, gangue, clay and muddy ores without frequent cavity cleaning.

  • Low dust, low noise & low power consumption: Shear-extrusion crushing brings slight impact and less dust emission. It consumes less electricity under the same throughput to save energy.

  • Built-in spring buffer overload protection: Rollers retract automatically when hard uncrushable materials feed in. The buffer structure protects roller teeth and main shaft to reduce failure risk.

  • Easy disassembly of wear parts, convenient maintenance: Modular toothed sleeves can be replaced separately after wear instead of whole rollers, greatly shortening maintenance downtime.

  • Complete model series for multi-industry application:Light, medium and heavy-duty models available, widely applied in coal mines, aggregate yards, construction waste recycling and primary ore crushing.

4. Specifications & Technical Data

Parameter Item Description / Reference Range
Equipment Type Double-Toothed Roll Crusher (2PGC)
Applicable Materials Coal, coke, limestone, construction waste, and other brittle materials with medium hardness or below
Feed Size 80 – 1150 mm
Discharge Size 2 – 300 mm (Adjustable)
Production Capacity 7 – 500 t/h
Motor Power 5.5×2 – 440 kW
Compressive Strength of Material ≤ 160 MPa
Core Structure Transmission device, frame, dual wear-resistant toothed rolls, spring/hydraulic release device
Key Advantages High crushing ratio, low over-crushing rate, no requirements for material moisture, non-sticky and non-clogging

 

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